Component Sets

FD-2 Pancake Differential Gear Component Set

Ultra compact pancake differential gear unit for precision phase and timing adjustment during operation

ModelFD-2
SeriesFD Series
Global Stock Network Custom Gear Ratios Application Engineering STO Safety Compliant
FD-2 product image 1
FD-2
Model

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Product Overview

The FD-2 is an extremely compact pancake differential component set consisting of four parts: wave generator, flexspline, circular spline, and dynamic spline. Available in sizes 20 through 100mm with reduction ratios from 78 to 320.

The FD-2 is a precision component set intended for OEM integration where the surrounding housing, motor, and support structure are designed directly into the host machine.

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Outer Diameter
⚖️
Weight
🔩
Hollow Shaft
💪
Max Torque
🔄
Max Speed
⚙️
Gear Ratios
See product specs
🎯
Output Type
Component set

OEM Component Integration

Harmonic Drive component sets provide the core strain wave gear elements for direct integration into OEM machine designs. The components integrate directly into the host structure, eliminating a separate gearbox housing and reducing system mass and axial length.

🌀

Wave Generator

Elliptical cam assembly — the input element that creates the strain wave motion.

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Flexspline

Thin-walled flexible steel cup or hat — the output element with slightly fewer teeth.

Circular Spline

Rigid ring gear — the fixed element that establishes the gear ratio through tooth count difference.

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Zero Backlash

Tooth engagement across the full mesh arc eliminates backlash inherently.

📐

Direct Integration

Components integrate into the host structure without a separate gearbox housing.

⚖️

Minimum Mass

No housing reduces system weight and shortens axial length compared to housed units.

Typical Applications

The FD-2 suits OEM robot joint designs, custom machine tool rotary axes, semiconductor equipment, and precision positioning stages where the surrounding housing, motor support, and output structure are designed directly into the host machine.

Key Specifications

Critical performance parameters at a glance

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20, 25, 32, 40, 50, 65, 80, 100 mm
Available Frame Sizes
📊
78 to 320 depending on size
Reduction Ratio Range
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FD-2 Component Type, FD-0 Unit Type
Configuration Types
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49Nm
Size 20 Max Torque
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843Nm
Size 50 Max Torque
📊
5720Nm
Size 100 Max Torque

Technical Specifications

Overview

Available Frame Sizes
20, 25, 32, 40, 50, 65, 80, 100 mm
Reduction Ratio Range
78 to 320 depending on size
Configuration Types
FD-2 Component Type, FD-0 Unit Type

Torque

Size 20 Max Torque
49 Nm
Size 50 Max Torque
843 Nm
Size 100 Max Torque
5720 Nm

Product Attributes

Product Type
Pancake Differential Gear
Series
FD Series
Frame Sizes
20 to 100 mm
Torque Range
29 Nm to 5720 Nm
Manufacturer
Harmonic Drive LLC

Industrial Applications

These component sets are suited for OEM designs where engineers want to integrate strain-wave gearing directly into their own housings and mechanical assemblies.

🧩

Embedded OEM Designs

Used when the reducer elements are integrated directly into custom mechanical structures rather than installed as a complete housed gearbox.

OEMEmbeddedCustom housing
🤖

Robot Joint Development

Supports custom robotic joints where engineers want direct control over packaging, bearing layout, and motor coupling strategy.

Robot jointsCustom designIntegration
📐

Space-Constrained Assemblies

Helps reduce mass and envelope size in systems where every millimetre matters and a full housed unit would be too large.

CompactLightweightSpace saving
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Machine Builder Platforms

Useful in proprietary automation modules where the gearbox architecture is part of the machine structure itself.

Machine buildersPlatform designOEM
🔧

Custom Servo Modules

Allows integration with selected motors, bearings, and feedback devices for application-specific performance targets.

Servo moduleCustom motor matchDesign freedom
🛠️

Prototype to Production

Supports development teams moving from proof-of-concept designs into repeatable production assemblies with a known reducer platform.

PrototypeProductionEngineering
Customization Available

Factory Modification & Custom Sourcing

This product supports custom configurations and equivalent sourcing

Available Modifications

  • Torque and speed ratio customization
  • Mounting interface modifications
  • Connector and wiring specifications
  • Housing and enclosure options

Sourcing Options

  • Standard product sourcing
  • Equivalent product identification
  • Replacement part sourcing
  • Volume pricing (MOQ may apply)

Request Pricing & Availability

Submit an RFQ for standard products, custom configurations, or equivalent alternatives

Expert Answers

Frequently Asked Questions

Technical answers sourced from engineering specifications and integration guides.

The FD-2 is a pancake differential component set with four parts: wave generator, flexspline, circular spline, and dynamic spline. Used as a phase adjuster or differential gear in precision motion systems.

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