Component Sets

FR-2 Heavy Duty Pancake Component Gear Set

Heavy duty pancake harmonic drive component set with double wave generator bearing for maximum torque in minimum space

ModelFR-2
SeriesFR Series
Global Stock Network Custom Gear Ratios Application Engineering STO Safety Compliant
FR-2 product image 1
FR-2
Model

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Product Overview

The FR-2 is the heavy duty version of the FB-2 pancake component gear set. It uses a double wave generator bearing for higher torque capacity. Available in sizes 14 through 100mm with ratios from 50 to 320 and momentary peak torque up to 12,440 Nm.

The FR-2 is a precision component set intended for OEM integration where the surrounding housing, motor, and support structure are designed directly into the host machine.

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Outer Diameter
⚖️
Weight
🔩
Hollow Shaft
💪
Max Torque
🔄
Max Speed
⚙️
Gear Ratios
See product specs
🎯
Output Type
Component set

OEM Component Integration

Harmonic Drive component sets provide the core strain wave gear elements for direct integration into OEM machine designs. The components integrate directly into the host structure, eliminating a separate gearbox housing and reducing system mass and axial length.

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Wave Generator

Elliptical cam assembly — the input element that creates the strain wave motion.

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Flexspline

Thin-walled flexible steel cup or hat — the output element with slightly fewer teeth.

Circular Spline

Rigid ring gear — the fixed element that establishes the gear ratio through tooth count difference.

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Zero Backlash

Tooth engagement across the full mesh arc eliminates backlash inherently.

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Direct Integration

Components integrate into the host structure without a separate gearbox housing.

⚖️

Minimum Mass

No housing reduces system weight and shortens axial length compared to housed units.

Typical Applications

The FR-2 suits OEM robot joint designs, custom machine tool rotary axes, semiconductor equipment, and precision positioning stages where the surrounding housing, motor support, and output structure are designed directly into the host machine.

Key Specifications

Critical performance parameters at a glance

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14, 20, 25, 32, 40, 50, 65, 80, 100 mm
Available Frame Sizes
📊
50 to 320
Gear Ratio Range
📊
Less than 1.5 arc-minarc-min
Gear Backlash
📊
Heavy duty version with double wave generator bearing
vs FB-2
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13.7Nm
Size 14 Ratio 50 Peak Torque
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19.6Nm
Size 14 Ratio 100 Peak Torque
📊
108Nm
Size 25 Ratio 50 Peak Torque
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172Nm
Size 25 Ratio 200 Peak Torque

Technical Specifications

Overview

Available Frame Sizes
14, 20, 25, 32, 40, 50, 65, 80, 100 mm
Gear Ratio Range
50 to 320
Gear Backlash
Less than 1.5 arc-min arc-min
vs FB-2
Heavy duty version with double wave generator bearing

Torque - Size 14

Size 14 Ratio 50 Peak Torque
13.7 Nm
Size 14 Ratio 100 Peak Torque
19.6 Nm

Torque - Size 25

Size 25 Ratio 50 Peak Torque
108 Nm
Size 25 Ratio 200 Peak Torque
172 Nm

Torque - Size 50

Size 50 Ratio 80 Peak Torque
784 Nm
Size 50 Ratio 242 Peak Torque
1411 Nm

Torque - Size 80

Size 80 Ratio 80 Peak Torque
2870 Nm
Size 80 Ratio 320 Peak Torque
5170 Nm

Torque - Size 100

Size 100 Ratio 80 Peak Torque
5040 Nm
Size 100 Ratio 200 Peak Torque
12440 Nm

Product Attributes

Product Type
Heavy Duty Pancake Component Gear Set
Series
FR Series
Frame Sizes
14, 20, 25, 32, 40, 50, 65, 80, 100 mm
Gear Ratios
50 to 320
Peak Torque Range
13.7 Nm to 12,440 Nm
Backlash
Less than 1.5 arc-min
Wave Generator Bearing
Double bearing heavy duty
Manufacturer
Harmonic Drive LLC

Industrial Applications

These component sets are suited for OEM designs where engineers want to integrate strain-wave gearing directly into their own housings and mechanical assemblies.

🧩

Embedded OEM Designs

Used when the reducer elements are integrated directly into custom mechanical structures rather than installed as a complete housed gearbox.

OEMEmbeddedCustom housing
🤖

Robot Joint Development

Supports custom robotic joints where engineers want direct control over packaging, bearing layout, and motor coupling strategy.

Robot jointsCustom designIntegration
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Space-Constrained Assemblies

Helps reduce mass and envelope size in systems where every millimetre matters and a full housed unit would be too large.

CompactLightweightSpace saving
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Machine Builder Platforms

Useful in proprietary automation modules where the gearbox architecture is part of the machine structure itself.

Machine buildersPlatform designOEM
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Custom Servo Modules

Allows integration with selected motors, bearings, and feedback devices for application-specific performance targets.

Servo moduleCustom motor matchDesign freedom
🛠️

Prototype to Production

Supports development teams moving from proof-of-concept designs into repeatable production assemblies with a known reducer platform.

PrototypeProductionEngineering
Customization Available

Factory Modification & Custom Sourcing

This product supports custom configurations and equivalent sourcing

Available Modifications

  • Torque and speed ratio customization
  • Mounting interface modifications
  • Connector and wiring specifications
  • Housing and enclosure options

Sourcing Options

  • Standard product sourcing
  • Equivalent product identification
  • Replacement part sourcing
  • Volume pricing (MOQ may apply)

Request Pricing & Availability

Submit an RFQ for standard products, custom configurations, or equivalent alternatives

Expert Answers

Frequently Asked Questions

Technical answers sourced from engineering specifications and integration guides.

The FR-2 is the heavy duty pancake component set using a double wave generator bearing for significantly higher torque than the FB-2 in the same compact format.

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